Aerostructures Design Engineer II

Shield AI is seeking an Aerostructures Design Engineer II to support the development of structural components for our next-generation autonomous aircraft. As a key contributor on the Mechanical Engineering team, you will design and develop high-performance structural components from concept through production release. You’ll work cross-functionally to ensure structural integrity, manufacturability, and system integration across one of the most advanced autonomous aircraft platforms being built today. This role is ideal for an aerospace mechanical engineer who thrives in hands-on design environments and is eager to take increasing ownership of flight-critical designs.

- Design and develop structural components and assemblies for Shield AI’s next-generation UAV platform, supporting both primary and secondary aircraft structures.

- Execute all stages of the design lifecycle including conceptual development, initial CAD modeling, detailed design, and drawing release.

- Perform hand calculations for stress or strain with limited basic FEA analysis, with guidance from senior engineers as needed.

- Collaborate closely with aerodynamics, propulsion, avionics, payload, and manufacturing teams to support system integration across airframe interfaces.

- Support structural validation efforts including coupon testing, subcomponent testing, and system-level verification.

- Generate high-quality design documentation, drawings, interface definitions, and analysis reports in compliance with aerospace standards.

- Partner with manufacturing and flight test teams to resolve build issues and support hardware through test and deployment.

- Participate in design reviews and technical discussions, presenting work clearly and incorporating feedback effectively.

- Continuously improve personal technical depth in structural layout, joints, fasteners, tolerancing, and structural optimization.

- Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related discipline.